Product Details
Repair Manual (B712) by Clymer®. Includes Color Wiring Diagrams. This Mercury/mariner manual is 496 pages. Clymer Marine manuals are the #1 source for DIY maintenance, troubleshooting and repair. With step-by-step procedures combined with detailed photography and extensive use of exploded parts views, Clymer manuals are a must-have tool for the do-it-yourselfer.
Notes
- Covers Mercury/Mariner 2001-2003 75, 90, 115, 225 hp 4-stroke outboards.
Features
- Designed to help you take care of your vessel
- Will help you stay on the water longer
- Written by boat repair professionals
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Service hints / Engine operation / Outboard engine identification / Fasteners / Lubricants / RTV gasket sealant / Anaerobic sealant / Threadlocking compound / Galvanic corrosion / Propellers / Basic hand tools / Special tools / Precision measuring tools / Electrical system fundamentals / Basic mechanical skills / Specifications
CHAPTER TWO / TROUBLESHOOTING
Electrical components / Preliminary inspection / Starting difficulty / Electric starting system / Fuel system / Ignition system / Warning system / Charging system / Power head / Cooling system / Gearcase / Trim/tilt system / Electronic fuel injection (EFI) system / Specifications
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Before each use / After each use / Routine maintenance / Fuel requirements / Lubricants / Power head maintenance / Engine oil and filter change / Power head anode cleaning, inspection and replacement / Timing belt and tensioner pulleys / Thermostat inspection / Hoses and clamps / Electric starter maintenance / Battery inspection / Engine carbon deposit removal / Throttle and shift linkage lubrication / Valve adjustment / Gearcase maintenance / Gearcase lubricant change / Gearcase anode cleaning, inspection and replacement / Trim tab anode cleaning, inspection and replacement / Side mounted anode replacement (75-115 hp models) / Water pump and impeller inspection / Propeller shaft inspection and lubrication / Drive shaft lubrication / Midsection maintenance / Swivel and tilt tube lubrication / Steering system lubrication / Trim system fluid level check / Midsection anode cleaning, inspection and replacement / Tune up / Compression test / Spark plugs / Synchronizing, linkage and idle speed / Timing check / On-board testing / Storage preparation and re-commissioning / Submersion / Corrosion prevention / Specifications
CHAPTER FOUR / SYNCHRONIZATION AND ADJUSTMENTS
Pilot screw adjustment (75-90 hp models) / Linkage, throttle position sensor, carburetor synchronization and idle speed adjustments / Ignition timing check / Throttle cable adjustment / Shift cable adjustment / Valve adjustment / Trim tab adjustment / Trim position sender adjustment / Specifications
CHAPTER FIVE / FUEL SYSTEM
Fuel system service / Fuel tank / Fuel hose / Fuel filter / Primer bulb / Mechanical fuel pump / Silencer cover / Intake manifold / Dashpot / Electrothermal valve / Carburetor / Throttle body / Vapor separator tank / Secondary vapor separator tank / Low-pressure electric fuel pump / Fuel pump relay / Fuel pump driver / Fuel cooler / Fuel pressure regulator / Fuel rail and injectors / Idle air control motor / Air temperature sensor / Air pressure sensor / Throttle position sensor / Specifications
CHAPTER SIX / ELECTRICAL AND IGNITION SYSTEMS
Electrical components / Battery / Charging system / Starting system / Ignition system / Specifications
CHAPTER SEVEN / POWER HEAD
Flywheel/cover / Timing belt and tensioner / Crankshaft pulley / Valve cover / Camshaft, timing chain and camshaft pulley / Cylinder head removal and installation / Water pressure relief valve / Thermostat / Exhaust/water jacket cover / Cylinder head / Power head / Oil pump / Crankshaft pulley / Power head / Cylinder block components / Bearing selection / Engine break-in procedures / Specifications
CHAPTER EIGHT / GEARCASE
Gearcase operation / Gearcase service precautions / Propeller / Gearcase / Water pump / Water pump component / Gearcase / Specifications
CHAPTER NINE / POWER TRIM AND TILT
Trim/tilt relay / Trim position sender / Trim switch / Manual relief valve / Power trim / Electric trim motor / Trim system / Trim and tilt system fluid / Specifications
CHAPTER TEN / MIDSECTION
Lower motor mount / Tilt tube / Clamp bracket / Tilt lock lever / Oil pump / Upper motor mount / Swivel tube / Swivel housing / Power head adapter / Exhaust silencer / Exhaust tube / Oil pressure relief valve / Oil pan and oil pickup tube / Drive shaft housing / Specifications
CHAPTER ELEVEN / REMOTE CONTROL
Cable removal and installation / Remote control disassembly and assembly
INDEX
COLOR WIRING DIAGRAMS
Clymer®, a part of the Haynes Manuals family of brands, is a premier publisher of do-it-yourself service and repair manuals. The Clymer portfolio includes more than 500 manuals covering motorcycles, ATVs, snowmobiles, personal watercraft (PWC), marine engines, tractors, outdoor equipment and small engines. Whether it’s routine maintenance, such as tune-ups and brake service, or more extensive repairs involving engine and transmission disassembly, Clymer manuals, available in both print and online editions, provide comprehensive, reliable information required to perform the job. Accurate, clear and concise text combined with detailed illustration, exploded parts views, and extensive photography make it possible for the novice enthusiast to safely and enjoyably troubleshoot, service and repair their vehicles.