Product Details
Repair Manual (B719) by Clymer®. This manual covers nearly 60 Mercury 2-Stroke Outboard Motors ranging from 3.9-135 HP. This Mercury manual is 296 pages. Clymer repair manual is written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul of your engine, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today.
Notes
- Covers Mercury/Mariner 1964-1971 3.9 HP, 4 HP, 6 HP, 7.5 HP, 9.8, 20 HP, 35 HP, 40 HP, 50 HP, 65 HP, 80 HP, 85 HP, 90 HP, 95 HP, 100 HP, 110 HP, 115 HP, 125 HP, 135 HP outboards.
Features
- Designed to help you take care of your vessel
- Will help you stay on the water longer
- Written by boat repair professionals
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Protection from galvanic corrosion / Propellers / Specifications
CHAPTER TWO / TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanic's techniques / Specifications
CHAPTER THREE / TROUBLESHOOTING
Operating requirements / Starting system / Charging system / Ignition system / Fuel system / Engine temperature and overheating / Engine / Specifications
CHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UP
Lubrication / Fuel selection / Recommended fuel mixture / Correct fuel mixing / Gearcase lubrication / Salt water corrosion of gearcase bearing carrier and nut / Storage / Anti-corrosion maintenance / Complete submersion / Engine flushing / Tune-up Compression check / Spark plugs / Gearcase and water pump check / Fuel system service / Fuel filter service/ Fuel lines / Fuel pump service / Breaker point ignition service / Breaker point replacement / Breaker point adjustment / Battery, starter and solenoid (electric start models only) / Choke solenoid resistance check / On-boat performance test / Specifications
CHAPTER FIVE / TIMING, SYNCHRONIZING AND ADJUSTING
Engine timing / Synchronizing / Required equipment / Merc model 39, 40, 60, 75 and 110 (1964-1969) / 1970 Merc model 40, 75 and 110 with Thunderbolt ignition / Merc model 110 with Phase-maker ignition / Merc model 200 (1967-1966) / Merc model 200 (1967-1969) / Merc model 200 with Thunderbolt ignition / Merc model 200 with Phase-maker ignition / Merc model 350 / Merc model 400 (1970-1971) / Merc model 500 (1964-1967) / Merc model 500 and 650 with lighting energizer ignition / Merc model 650 (1966-1967) / Merc model 650, 800 and 850 with Thunderbolt breakerless ignition / Merc model 950 and 1100 (Standard ignition) / Merc model 950SS and 1100SS (Thunderbolt breaker point ignition) / Merc model 500SS, 650SS, 950SS and 1100SS (1967 Thunderbolt breakerless ignition) / Merc model 1000SS and 1250SS (1968-1969 Thunderbolt breakerless ignition) / Merc model 1150 and 1350 / Specifications
CHAPTER SIX / FUEL SYSTEM
Fuel pump / Sidebowl carburetor / Integral fuel pump carburetor / Fuel tank / Fuel line and primer bulb / Specifications
CHAPTER SEVEN / IGNITION AND ELECTRICAL SYSTEMS
Battery / Charging system / Starting system / Ignition systems / Phelon magneto braker point ignition / Kiekhaefer 4-cylinder / Kiekhaefer 6-cylinder / Thunderbolt breakerless battery ignition / Lighting energizer breakerless ignition / Thunderbolt Phase-maker CD ignition / Thunderbolt CD breakerless ignition / Ignition coil replacement / Switchbox replacement / Specifications
CHAPTER EIGHT / POWER HEAD
Engine serial number / Fasteners and torque / Gaskets and sealant / Flywheel / Power head / Specifications
CHAPTER NINE / GEARCASE AND DRIVE SHAFT HOUSING
Service precautions / Gearcase / Water pump / Bearing carrier and propeller shaft / Pinion gear, drive shaft and forward gear / Shift shaft, bushing and cam / Pinion depth/gear backlash / Propeller / Pressure and vacuum test / Drive shaft housing / Trim tab adjustment / Specifications
CHAPTER TEN / AUTOMATIC REWIND STARTER
CHAPTER ELEVEN / POWER TRIM AND TILT SYSTEM
Power trim system / Hydraulic pump / Troubleshooting / Trim limit switch / Trim cylinders / Specifications
INDEX
WIRING DIAGRAMS
Clymer®, a part of the Haynes Manuals family of brands, is a premier publisher of do-it-yourself service and repair manuals. The Clymer portfolio includes more than 500 manuals covering motorcycles, ATVs, snowmobiles, personal watercraft (PWC), marine engines, tractors, outdoor equipment and small engines. Whether it’s routine maintenance, such as tune-ups and brake service, or more extensive repairs involving engine and transmission disassembly, Clymer manuals, available in both print and online editions, provide comprehensive, reliable information required to perform the job. Accurate, clear and concise text combined with detailed illustration, exploded parts views, and extensive photography make it possible for the novice enthusiast to safely and enjoyably troubleshoot, service and repair their vehicles.