Product Details
Repair Manual (B722) by Clymer®. This Mercury manual is 640 pages. Clymer Marine manuals are the #1 source for DIY maintenance, troubleshooting and repair. With step-by-step procedures combined with detailed photography and extensive use of exploded parts views, Clymer manuals are a must-have tool for the do-it-yourselfer.
Notes
- Covers Mercury 1990-1993 3 hp, 3.3 hp, 4 hp, 5 hp, 8 hp, 9.9 hp, 15 hp, 20 hp, 25 hp, 40 hp, 50 hp, 60 hp, 75 hp, 90 hp, 100 hp, 115 hp, 135 hp, 150 hp, 150XR4, 150XR6, 150XRi, 175 hp, 175XRi, 200 hp, 200XRi, 250 hp, 275 hp outboards.
Features
- Designed to help you take care of your vessel
- Will help you stay on the water longer
- Written by boat repair professionals
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Protection from Galvanic corrosion / Propeller / Specifications
CHAPTER TWO / TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanic's techniques / Specifications
CHAPTER THREE / TROUBLESHOOTING
Operating requirements / Starting system / Charging system / Ignition system / Breaker-point ignition troubleshooting (1990-1992 3 hp models) / Capacitor discharge ignition (CDI) / Direct voltage tests / Resistance test / Speed limiter / Spark advance/idle stabilizer module troubleshooting / Fuel system / Engine / Specifications
CHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UP
Lubrication / Proper fuel selection / Recommended fuel mixture / Fuel mixing procedure / AutoBlend II injection system / Constant ratio oil injection / Variable ratio injection system / Lower drive unit lubricant change / Propeller shaft lube / Saltwater corrosion of gear housing bearing carrier and nut / Storage / Anti-corrosion maintenance / Complete submersion / Flushing the cooling system / Tune-up / Compression test / Spark plug plugs / Lower unit and water pump check / Fuel system service / Fuel line and hoses service / Fuel filter service / Fuel pump (all models except fuel-injected models) / Fuel pressure test / Battery and starter check / Starter solenoid check / Alternator and rectifier check / Ignition timing, synchronization and adjustment / On-boat performance test / Specifications
CHAPTER FIVE / TIMING, SYNCHRONIZING AND ADJUSTING
Ignition timing and synchronization / 3 hp models / 3 and 5 hp models / 8, 9.9 and 15 hp models / 20 and 25 hp models / 40 hp models / 50 and 60 hp models (prior to serial No. D000750) / 50 and 60 hp models (serial No. D000750-on) / 75 and 90 hp models / 100 and 115 hp models / 135-200 hp (except EFI) models / 250 and 275 hp models / 150Xri, 175Xri and 200Xri (EFI) models / Specifications
CHAPTER SIX / FUEL SYSTEM
Fuel pump / Carburetors / Throttle plunger carburetor (3 and 3.3 hp models) / Integral fuel pump carburetor (4 and 5 hp models) / Integral fuel pump carburetor (8-25 hp models) / WMA carburetor (40 hp models) / MerCarb center bowl carburetor (50 and 50 hp models prior to serial No. D000750) / WME carburetor (50 and 60 hp serial No. D000750-on, 75, 90, 100 and 115 hp models) / WMH carburetor (135-200 hp models) / MerCarb center bowl carburetor (250 and 275 hp models) / Thermal air valve (135-200 hp models) / Enrichment valve and choke solenoid systems / Anti-siphon devices / Fuel filter / Fuel tank / Fuel hose and primer bulb / Electronic fuel injection (EFI) / Fuel management tests / Specifications
CHAPTER SEVEN / IGNITION AND ELECTRICAL SYSTEMS
Battery / Battery charging system / Starting system / Magneto breaker point ignition / Capacitor discharge ignition (CDI) (1993 3.3 hp models) / Capacitor discharge ignition (CDI) (4-275 hp models) / Specifications
CHAPTER EIGHT / POWER HEAD
Engine serial number / Gaskets and sealants / Fasteners and torque / Power head / Specifications
CHAPTER NINE / LOWER UNIT GEAR HOUSING
Service precautions / Gear housing / Water pump / Bearing carrier and propeller shaft / Pinion gear, drive shaft and forward gear / Lower shift shaft, bushing and cam / Pinion depth/gear backlash / Propeller / Trim tab adjustment / Specifications
CHAPTER TEN / POWER TRIM AND TILT SYSTEM
Manual tilt assist system / One-ram integral power trim system (40-60 hp models) / Three-ram integral power trim system (75-200 hp models) / One-ram oildyne power trim system (250-275 hp models) / Power trim assembly removal/installation / Power trim motor and pump assembly removal/installation / Specifications
CHAPTER ELEVEN / OIL INJECTION SYSTEM
Autoblend II (50 and 60 hp prior to serial No. D000750) / Constant ratio oil injection (40 hp and 50-60 [serial No. D000750-on] hp models) / Injection system service / Variable-ratio oil injection (75-115 hp models) / Warning horn system / Injection system service / Variable-ratio oil injection (V6 models) / Warning hose system / Injection system service / Specifications
CHAPTER TWELVE / MANUAL REWIND STARTERS
3 and 3.3 hp models / 4 and 5 hp models / 8, 9.9, 15, 20 and 25 hp models / 40 hp models / Specifications
INDEX
WIRING DIAGRAMS
Clymer®, a part of the Haynes Manuals family of brands, is a premier publisher of do-it-yourself service and repair manuals. The Clymer portfolio includes more than 500 manuals covering motorcycles, ATVs, snowmobiles, personal watercraft (PWC), marine engines, tractors, outdoor equipment and small engines. Whether it’s routine maintenance, such as tune-ups and brake service, or more extensive repairs involving engine and transmission disassembly, Clymer manuals, available in both print and online editions, provide comprehensive, reliable information required to perform the job. Accurate, clear and concise text combined with detailed illustration, exploded parts views, and extensive photography make it possible for the novice enthusiast to safely and enjoyably troubleshoot, service and repair their vehicles.