Product Details
Repair Manual (B724) by Clymer®. This Mercury/Mariner manual is 824 pages. Clymer Marine manuals are the #1 source for DIY maintenance, troubleshooting and repair. With step-by-step procedures combined with detailed photography and extensive use of exploded parts views, Clymer manuals are a must-have tool for the do-it-yourselfer.
Notes
- CoversMercury/Mariner 1994-1997 75 hp, 90 hp, 100 hp, 115 hp, 125 hp, 135 hp, 150 hp, 150 XR6, 150 Magnum III, 175 hp, 200 DFI, 200 hp, 225 hp, 250 hp, 275 hp, 65 jet, 80 jet, 105 jet, 140 jet 2-stroke engines.
Features
- Designed to help you take care of your vessel
- Will help you stay on the water longer
- Written by boat repair professionals
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Propellers / Specifications
CHAPTER TWO / TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanic’s techniques
CHAPTER THREE / TROUBLESHOOTING
Safety precautions / Operating requirements / Test and repair equipment / Starting system / Battery charging system / Electrical accessories / Ignition system / Alternator driven ignition (mechanical advance [75-125 hp and 65-80 jet]) / Alternator driven ignition (135-200 hp, 275 hp, 105 and 140 jet [V6]) / Capacitor discharge module (CDM) ignition (75-125 hp and 65-80 jet [serial No. 0G438000-on]) / Capacitor discharge module (CDM) Ignition (225 and 250 hp) / CVD module resistance tests / DI (digital inductive (200 DFI) / Fuel system / Fuel primer and enrichment system / Electronic fuel injection (EFI) fuel system troubleshooting / DFI air/fuel system troubleshooting / Engine temperature and overheating / Specifications
CHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UP
Hour meter / Fuels and lubrication / Recommended fuel/oil mixture ratio / Fuel mixing procedure / Variable ratio oil injection / Variable ratio electronically controlled oil injection (200 DFI models) / Lower gearcase lubricant change / jet pump maintenance / Propeller shaft maintenance / Corrosion of the propeller shaft carrier bearing / Off-season storage / Anticorrosion maintenance / Engine submersion / Cooling system flushing / Tune-up /Removing carbon build-up from the combustion chamber / Compression check / Cylinder head bolt torque / Spark plug plugs / Lower gearcase and jet Pump water pump service / Fuel and oil injection system / Fuel filter service / Fuel pump service / Ignition system service / Charging system service / Alternator belt (200 DFI) / Battery and electric starter service / On-water performance testing / Specifications
CHAPTER FIVE / SYNCHRONIZATION AND LINKAGE ADJUSTMENTS
75, 90 hp and 60 jet models / 100-125 hp and 80 jet models / 135-200 hp carbureted models / 150-200 hp EFI (electronic fuel injection) models / 200 DFI (direct fuel injection) models / 225 hp carbureted models / 225 and 250 hp EFI models / 275 hp models / Specifications
CHAPTER SIX / FUEL SYSTEM
Fuel pump / Carburetors / WME series carburetor / WMH and WMV series carburetors / WO series Mercarb carburetor / Fuel primer valve / Thermal air valve / Fuel enrichment valve / Accelerator pump circuit / Antisiphon devices / Fuel filters / Fuel tanks / Fuel hose and primer bulb / Electronic fuel injection EFI and direct fuel injection DFI / Reed valve / Fuel bleed (recirculation) system / Specifications
CHAPTER SEVEN / IGNITION AND ELECTRICAL SYSTEMS
Battery charging system / Fuses / Starting systems / Ignition systems / Alternator driven capacitor discharge ignition (60-275 hp and 65-140 jet) / Capacitor discharge module (CDM) ignition / Digital inductive ignition (200 DFI) / Specifications
CHAPTER EIGHT / POWER HEAD
Break-in / Lubricants, sealants and adhesives / Seal surfaces / Fasteners and torque / Removal installation / Disassembly / Cleaning and inspection / Assembly / Specifications
CHAPTER NINE / LOWER GEARCASE AND JET DRIVE UNIT
Lower gearcase / Gear case operation / Gear ratio / High-altitude operation / Service precautions / Corrosion control / Gearcase lubrication / Propeller / Trim tab adjustment / Gear housing / Water pump / Gearcase disassembly assembly / Gearcase cleaning and inspection / Gearcase pressure testing / Gearcase shimming / jet drive models / jet pump unit maintenance / jet pump unit service / Bearing housing / Water intake housing liner / Specifications
CHAPTER TEN / POWER TRIM AND TILT SYSTEMS AND POWER STEERING SYSTEM
Trim and tilt systems / Power trim and tilt systems / Power trim and tilt system service / Power steering system / Specifications
CHAPTER ELEVEN / OIL INJECTION SYSTEM
Variable ratio oil injection / Variable-ratio electronically controlled oil injection / Specifications
CHAPTER TWELVE / REMOTE CONTROL
INDEX
WIRING DIAGRAMS
Clymer®, a part of the Haynes Manuals family of brands, is a premier publisher of do-it-yourself service and repair manuals. The Clymer portfolio includes more than 500 manuals covering motorcycles, ATVs, snowmobiles, personal watercraft (PWC), marine engines, tractors, outdoor equipment and small engines. Whether it’s routine maintenance, such as tune-ups and brake service, or more extensive repairs involving engine and transmission disassembly, Clymer manuals, available in both print and online editions, provide comprehensive, reliable information required to perform the job. Accurate, clear and concise text combined with detailed illustration, exploded parts views, and extensive photography make it possible for the novice enthusiast to safely and enjoyably troubleshoot, service and repair their vehicles.