Product Details
Repair Manual (B739) by Clymer®. Includes Color Wiring Diagrams. This OMC manual is 574 pages. Clymer Marine manuals are the #1 source for DIY maintenance, troubleshooting and repair. With step-by-step procedures combined with detailed photography and extensive use of exploded parts views, Clymer manuals are a must-have tool for the do-it-yourselfer.
Notes
- Covers OMC 1994-2000 3.0GL, 3.0GS, 4.3GI, 4.3GL, 4.3GS, 5.0FI, 5.0FL, 5.0FSI, 5.0GI, 5.0GL, 5.7GI, 5.7GL, 5.7GS, 5.8FI, 5.8FL, 5.8FSI, 7.4GI, 7.4GL, 7.4GSI, 8.2GI, 8.2GL, 8.2GSI, Cobra SX, Cobra DP-S drives.
Features
- Designed to help you take care of your vessel
- Will help you stay on the water longer
- Written by boat repair professionals
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Model identification / Engine operations / Fasteners / Shop supplies / Galvanic corrosion / Propellers / Basic tools / Special tools / Precision measuring tools / Electrical system fundamentals / Basic mechanical skills / Specifications
CHAPTER TWO / TROUBLESHOOTING
Preliminary inspection / Electric starting system / Charging system / Ignition system / Basic fuel system troubleshooting / Electronic fuel injection (EFI) system / Diagnostic trouble codes / Power steering system / Power trim system / Cooling system troubleshooting / Warning system / Engine / Drive system / Specifications
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Before each use / Fuel leak check / Engine oil level check / Drive unit lubricant check / Power steering fluid level check / Power trim fluid level check / Propeller and propeller shaft inspection / Coolant level check / Emergency stop (lanyard) switch operation / After each use / Flushing cooling system / Cleaning the engine / Propeller and drive unit inspection / Lubrication / Engine and oil filter change / Drive unit lubrication change / Steering cable lubrication / Gimbal bearing lubrication / Engine coupler lubrication / / Check engine alignment / Fuel system maintenance / Fuel requirements / Water-separating fuel filter maintenance / Flame arrestor cleaning / PCV valve cleaning / Engine coolant / Tune-up / Compression test / Spark plugs / Valve adjustment / Carburetor adjustment / Ignition timing / On-boat testing / Submersion / Specifications
CHAPTER FOUR / LAY-UP, WINTERIZING AND FITTING OUT
Lay-up / Winterizing / Fitting out
CHAPTER FIVE / ADJUSTMENTS
Carburetor adjustment / Ignition timing adjustment / Shift cable adjustment / Throttle cable adjustment / Trim position sender and trim limit control module adjustment / Specifications
CHAPTER SIX / ENGINE
Engine operation / Special tools / Replacement parts / Special service precautions / Engine removal / Engine installation / Engine alignment / Rocker arm cover / Valve adjustment / Placing the No. 1 piston at TDC (firing position) / Lifter cover / Measuring camshaft lobe lift / Cylinder head / Valves and valve seats / Rocker arm and pushrod / Flywheel housing, drive coupler and flywheel / Oil pan / Oil pump / Harmonic balancer / Timing gear or chain cover and oil seal / Timing chain and sprockets / Balance shaft / Camshaft and lifters / Piston and connecting rod / Crankshaft and rear main seal / Break-in procedure / Specifications
CHAPTER SEVEN / FUEL SYSTEM
Servicing the fuel system / Mechanical low-pressure fuel pump / Low-pressure electric fuel pump / Flame arrestor and cover / Carburetor / Electronic fuel injection (EFI) / Throttle body / Intake plenum, fuel rail and injectors / Fuel pressure regulator / High-pressure electric fuel pump / Fuel reservoir / Intake manifold / Specifications
CHAPTER EIGHT / COOLING AND EXHAUST SYSTEMS
Thermostat / Hose replacement / Recirculation pump replacement / Seawater pump / Oil and power steering fluid coolers (replacement) / Exhaust elbow / Exhaust bellows, exhaust tube and flapper valve / Exhaust manifold / Specifications
CHAPTER NINE / ELECTRICAL SYSTEM
Battery / Alternator / Starter and starter solenoid / Ignition system / Starter slave solenoid / Starter relay / Fuel pump relay / Electronic fuel injection (EFI) system relay / Oil pressure sender / Oil pressure switch / Coolant temperature sender / Coolant temperature sensor / Engine overheat switch / Manifold air pressure sensor / Intake air temperature (IAT) sensor / Throttle position sensor (TPS) / Idle air control motor (IAC) / Idle speed control solenoid (ISC) / Knock sensor (KS) / Knock sensor module / Knock sensor amplifier / Engine control unit (ECU) / Engine control assembly (ECA) / Specifications
CHAPTER TEN / DRIVE UNIT
Drive unit identification / Drive unit operation / Drive unit gear ratio / High altitude operation / Outdrive service precautions / Sacrificial anodes / Shifting and propeller rotation / Propeller / Drive unit / Universal joint service / Shift housing service / Lower gearcase / Drive unit pressure and vacuum tests / Specifications
CHAPTER ELEVEN / TRANSOM BRACKET
Pivot housing / Bellows and water hose / Gimbal bearing and seal / Gimbal ring / Inner transom plate and bracket housing / Specifications
CHAPTER TWELVE / POWER TRIM SYSTEM
Electrical trim system components / Hydraulic trim system components / Trim cylinder and hoses / Trim position sender / Filling and bleeding the trim system / Specifications
CHAPTER THIRTEEN / STEERING SYSTEM
Safety precautions / Mechanical (manual) steering system / Power steering system / Specifications
INDEX
COLOR WIRING DIAGRAMS
Clymer®, a part of the Haynes Manuals family of brands, is a premier publisher of do-it-yourself service and repair manuals. The Clymer portfolio includes more than 500 manuals covering motorcycles, ATVs, snowmobiles, personal watercraft (PWC), marine engines, tractors, outdoor equipment and small engines. Whether it’s routine maintenance, such as tune-ups and brake service, or more extensive repairs involving engine and transmission disassembly, Clymer manuals, available in both print and online editions, provide comprehensive, reliable information required to perform the job. Accurate, clear and concise text combined with detailed illustration, exploded parts views, and extensive photography make it possible for the novice enthusiast to safely and enjoyably troubleshoot, service and repair their vehicles.