Product Details
Repair Manual (B750) by Clymer®. This Chrysler marine outboard engine manual is 440 pages. Clymer Marine manuals are the #1 source for DIY maintenance, troubleshooting and repair. With step-by-step procedures combined with detailed photography and extensive use of exploded parts views, Clymer manuals are a must-have tool for the do-it-yourselfer.
Notes
- Covers Chrysler 1966-1984 3.5 hp, 3.6 hp, 4 hp, 4.4 hp, 4.5 hp, 4.9 hp, 5 hp, 6 hp, 6.6 hp, 7 hp, 7.5 hp, 8 hp, 9.2 hp, 9.6 hp, 9.9 hp, 10 hp, 12 hp, 12.9 hp, 15 hp, 20 hp, 25 hp, 30 hp, 35 hp, 45 hp, 50 hp, 55 hp, 60 hp, 65 hp, 70 hp, 75 hp, 85 hp, 90 hp, 100 hp, 105 hp, 115 hp, 120 hp, 125 hp, 130 hp, 135 hp, 140 hp outboards.
Features
- Designed to help you take care of your vessel
- Will help you stay on the water longer
- Written by boat repair professionals
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Galvanic corrosion / Protection from galvanic corrosion / Propellers / Specifications
CHAPTER TWO / TOOLS AND TECHNIQUES
Saety first / Basic hand tools / Service hints / Special tips / Mechanic's techniques
CHAPTER THREE / TROUBLESHOOTING
Operating requirements / Starting system / Charging system / AC lighting system / DC battery charging system / Alternator charging system / Autolectic models / Ignition system / Magneto ignition system / Battery ignition system / CD ignition system / Delta and Motorola Magnapower I (1974-1979) and CD ignition (1980-on) / Magnapower II ignition system / Magnapower III ignition system / Magneto CD system / Magnapower/magneto CD ignition system / Prestolite CD ignition system / Ignition switch / Fuel system / Engine / Specifications
CHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UP
Lubrication / Storage / Complete submersion / Anti-corrosion maintenance / Engine flushing / Tune-up / Compression check / Cylinder head bolt torque / Spark plugs / Gearcase and water pump check / Fuel system service / Breaker point ignition system service / Battery and starter motor check (electric start models only) / Starter relay/solenoid check (electric start models only) / Wiring harness check / Engine synchronization and adjustment / Performance test (on boat) / Specifications
CHAPTER FIVE / ENGINE SYNCRONIZATION AND LINKAGE ADJUSTMENTS
Engine timing and synchronization / 3.5 hp (1966-1969) / 3.5 hp (1980-on) and 4 hp (1979-on) / 3.6 hp (1970-1977) and 4 hp (1979-on) / 4.4-8 hp (breaker point ignition) / 6-8 hp (CD ignition) / 9.2-15 hp (1966-on) / 20 hp (1966-1976) / 20 hp (1979-1982), 25 and 30 hp (all) and 35 hp (1976-1979) / 35 and 45 hp (1966-on), 50 hp (1966 and 1981-on) and 55 hp (1967-1976) / 55 hp (1977-1980), 60 hp (1974-1976), 65 hp (1977-1978), and 105, 120 and 135 hp (1975-1977) with Magnapower II ignition / 70-135 hp (distributor breaker point ignition) / 70-140 hp (Motorola electronic distributor ignition) / 55, 125 and 140 hp (Prestolite CD ignition) / Specifications
CHAPTER SIX / FUEL SYSTEM
Fuel pump / Carburetors / Carburetor removal/installation / Carburetor disassembly/assembly / Carburetor cleaning and inspection / Float adjustment / Reed valve assembly / Choke solenoid / Integral fuel tank / Portable fuel tank / Fuel line and primer bulb / Fuel recirculation system / Specifications
CHAPTER SEVEN / IGNITION AND ELECTRICAL SYSTEMS
Battery / Alternator charging system / Generator charging system / Electric starting system / Starter motor system / Autolectric starter-generator / Ignition systems / Magneto breaker point ignition / Battery breaker point ignition / Battery breaker point ignition / Distributor CD ignition / Magnapower II ignition / Alternator CD ignition / Prestolite CD ignition / Specifications
CHAPTER EIGHT / POWER HEAD
Engine serial number / Fasteners and torque specifications / Flywheel / Power head removal/installation / Power head disassembly / Power head cleaning/inspection / Piston and connecting rod / Connecting rod and crankshaft / Cylinder block and crankcase assembly / Specifications
CHAPTER NINE / GEARCASE
Propeller / Gearcase removal/installation / Gearcase disassembly/assembly / Gearcase cleaning and inspection / Pinion gear shimming and propeller end float / Pressure testing / Zinc anode / Gear shift linkage adjustment / Water pump / Specifications
CHAPTER TEN / AUTOMATIC REWIND STARTERS
Engine cover starter / Spool starter (4.4-8 hp) / Spool starter (9.2-15 hp) / Spool starter (35 hp) / Flywheel mounted starter / Specifications
CHAPTER ELEVEN / POWER TRIM AND TILT AND REMOTE CONTROL SYSTEMS
Power trim and tilt / Remote control / Specifications
INDEX
WIRING DIAGRAMS
Clymer®, a part of the Haynes Manuals family of brands, is a premier publisher of do-it-yourself service and repair manuals. The Clymer portfolio includes more than 500 manuals covering motorcycles, ATVs, snowmobiles, personal watercraft (PWC), marine engines, tractors, outdoor equipment and small engines. Whether it’s routine maintenance, such as tune-ups and brake service, or more extensive repairs involving engine and transmission disassembly, Clymer manuals, available in both print and online editions, provide comprehensive, reliable information required to perform the job. Accurate, clear and concise text combined with detailed illustration, exploded parts views, and extensive photography make it possible for the novice enthusiast to safely and enjoyably troubleshoot, service and repair their vehicles.