Product Details
Repair Manual (B753) by Clymer®. Includes Color Wiring Diagrams. This Johnson/Evinrude manual is 496 pages. Clymer Marine manuals are the #1 source for DIY maintenance, troubleshooting and repair. With step-by-step procedures combined with detailed photography and extensive use of exploded parts views, Clymer manuals are a must-have tool for the do-it-yourselfer.
Notes
- Covers Johnson/Evinrude 1997-2001 5 hp, 6 hp; 1995-2001 8 hp; 1997-1998 9.9 hp - 211CC; 1995-2001 9.9 hp - 305CC, 15 hp; 1999-2001 40 hp, 50 hp, 70 hp 4-stroke outboards.
Features
- Designed to help you take care of your vessel
- Will help you stay on the water longer
- Written by boat repair professionals
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Serial number and model identification / Engine operation / Fasteners / Shop supplies / Galvanic corrosion / Propellers / Basic tools / Special tools / Precision measuring tools / Electrical system fundamentals / Basic mechanical skills
CHAPTER TWO / TROUBLESHOOTING
Test wheels (propellers) / EPA compliance / Safety precautions / Preliminary troubleshooting / Testing and repairing electrical components / Starting difficulty / Fuel system / Electric starting system / Charging system / Ignition system / Warning systems / Fuses / Wire harness / Power head / Cooling system / Gearcase / Trim system / Electronic fuel injection
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Before and after each use / Lubrication service / Power head maintenance / Midsection maintenance / Gearcase maintenance / Storage (preparation and re-commissioning) / Clearing a submerged rotor / Tune-up
CHAPTER FOUR / SYNCRHONIZATION AND ADJUSTMENT
Valve adjustment / Remote throttle linkage and cable adjustment / Tiller control adjustments / Steering friction adjustment / Carburetor idle mixture screw adjustment / Idle speed adjustment / Trim tab
CHAPTER FIVE / CARBURETED FUEL SYSTEM
Fuel system service precautions / Fuel filter / Fuel hoses, fittings and connectors / Fuel tanks / Fuel pump / Carburetor / Fuel primer solenoid
CHAPTER SIX / FUEL INJECTION SYSTEM
Fuel system service precautions / Fuel system pressurization / Fuel filters / Fuel hoses, fittings and connectors / Fuel tank / Low pressure fuel pump / Vapor separator tank / Silencer cover / Throttle body / Intake manifold / High pressure fuel pump / Fuel pressure fuel pump / Fuel pressure regulator / Fuel rail and injectors / Electronic engine controls, sensors and switches
CHAPTER SEVEN / ELECTRICAL AND IGNITION SYSTEM
Battery / Starting system / Charging system / Ignition system / Warning system
CHAPTER EIGHT / POWER HEAD
Flywheel / Power head / Cylinder head / Cylinder block component removal / Cylinder block disassembly / Cylinder block cleaning / Cylinder block inspection and measurement / Cylinder block assembly / Break-in procedure
CHAPTER NINE / GEARCASE
Propeller / Gearcase removal and installation / Water pump / Gearcase overhaul / Gearcase component cleaning and inspection / Gearcase shim selection (40-70 hp models) / Gearcase shim adjustments (40-70 hp models)
CHAPTER TEN / MANUAL STARTER
Manual (rope) starter
CHAPTER ELEVEN / HYDRAULIC TRIM AND MIDSECTION
Trim system / Midsection (5-15 hp models) / Midsection (40-70 hp models)
CHAPTER TWELVE / REMOTE CONTROL
Control cable rigging / Remote controls
INDEX
COLOR WIRING DIAGRAMS
Clymer®, a part of the Haynes Manuals family of brands, is a premier publisher of do-it-yourself service and repair manuals. The Clymer portfolio includes more than 500 manuals covering motorcycles, ATVs, snowmobiles, personal watercraft (PWC), marine engines, tractors, outdoor equipment and small engines. Whether it’s routine maintenance, such as tune-ups and brake service, or more extensive repairs involving engine and transmission disassembly, Clymer manuals, available in both print and online editions, provide comprehensive, reliable information required to perform the job. Accurate, clear and concise text combined with detailed illustration, exploded parts views, and extensive photography make it possible for the novice enthusiast to safely and enjoyably troubleshoot, service and repair their vehicles.