Product Details
Repair Manual (B780) by Clymer®. This Suzuki marine manual is 384 pages. Clymer Marine manuals are the #1 source for DIY maintenance, troubleshooting and repair. With step-by-step procedures combined with detailed photography and extensive use of exploded parts views, Clymer manuals are a must-have tool for the do-it-yourselfer.
Notes
- Covers Suzuki 1977-1984 DT2, DT3.5, DT4.5, DT5, DT6, DT7.5, DT8, DT9, DT9.9, DT15, DT16, DT20, DT25, DT30, DT40, DT50, DT50M, DT60, DT65, DT75, DT85, DT115, DT140 2-stroke outboards
- Wiring diagrams for: DT20, DT25, Covers DT25P, DT25PE, DT28, DT28E, DT50, DT50M, DT50T, DT50W, DT60, DT65, DT85, DT85T, DT85TC, DT115 and DT140 models
Features
- Designed to help you take care of your vessel
- Will help you stay on the water longer
- Written by boat repair professionals
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Propellers / Specifications
CHAPTER TWO / TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanic’s techniques
CHAPTER THREE / TROUBLESHOOTING
Operating requirements/ Starting system / Lighting system / Charging system / Ignition system / Breaker-point ignition component testing / PEI ignition component testing / Fuel system / Engine temperature and overheating / Engine
CHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UP
Lubrication / Fuel selection / Recommended fuel/oil mixture ration / Fuel mixing / Gearcase lubrication / Gearcase lubricant change / Salt water corrosion on gearcase bearing cage and spool / Storage / Complete submersion / Anti-corrosion maintenance / Engine flushing / Tune-up / Compression check / Spark plugs / Gearcase and water pump check / Fuel system service / Fuel lines and hoses / Fuel filter service / Fuel pump service / Fuel pump pressure test / Breaker point ignition system service / Breaker point replacement / Breaker point adjustment / Battery and starter check (electric start models only) / Starter relay resistance check (electric start models only) / Choke solenoid resistance check (DT30-DT140 electric start models only) / Engine synchronization and adjustment / On-boat performance testing / Specifications
CHAPTER FIVE / TIMING, SYNCHRONIZATION AND ADJUSTMENT
Engine timing and synchronization / Specifications
CHAPTER SIX / FUEL SYSTEM
Fuel pump / Carburetor removal/installation / Carburetor overhaul/adjustment / Throttle plunger carburetor (DT 2) / Throttle plunger carburetor (DT 7.5 and DT 9) / Centerbowl carburetor (DT 3.5-DT 16) / Integral fuel pump carburetor / Centerbowl carburetor (DT 20-DT 140) / Carburetor cleaning and inspection / Reed valve assembly / Fuel tank / Fuel line and primer bulb / Specifications
CHAPTER SEVEN / ELECTRICAL SYSTEM
Battery / Lighting system / Battery charging system / Electrical starting system / Starter motor / Ignition motor / Magneto breaker-point ignition / PEI ignition / Specifications
CHAPTER EIGHT / POWER HEAD
Engine serial number / Fasteners and torque / Flywheel / Power head / Specifications
CHAPTER NINE / GEARCASE
Propeller / Water pump / Gearcase / Propeller shaft clutch / Pinion gear depth and forward/reverse gear backlash / Propeller shaft thrust clearance / Clutch pushrod dimension / Zinc anode / Specifications
CHAPTER TEN / AUTOMATIC REWIND STARTER
Bendix starter / Overhead starter / Specifications
CHAPTER ELEVEN / POWER TRIM AND TILT SYSTEM
Operation, maintenance and troubleshooting / Component replacement / Specifications
CHAPTER TWELVE / OIL INJECTION SYSTEM
System components / Operation / Warning buzzer / Oil pump service / Component replacement / Specifications
INDEX
WIRING DIAGRAMS
Includes wiring diagrams for: DT20, DT25, DT25P, DT25PE, DT28, DT28E, DT50, DT50M, DT50T, DT50W, DT60, DT65, DT85, DT85T, DT85TC, DT115 and DT140.
Clymer®, a part of the Haynes Manuals family of brands, is a premier publisher of do-it-yourself service and repair manuals. The Clymer portfolio includes more than 500 manuals covering motorcycles, ATVs, snowmobiles, personal watercraft (PWC), marine engines, tractors, outdoor equipment and small engines. Whether it’s routine maintenance, such as tune-ups and brake service, or more extensive repairs involving engine and transmission disassembly, Clymer manuals, available in both print and online editions, provide comprehensive, reliable information required to perform the job. Accurate, clear and concise text combined with detailed illustration, exploded parts views, and extensive photography make it possible for the novice enthusiast to safely and enjoyably troubleshoot, service and repair their vehicles.