Product Details
Repair Manual (B781) by Clymer®. This Suzuki marine manual is 648 pages. Clymer Marine manuals are the #1 source for DIY maintenance, troubleshooting and repair. With step-by-step procedures combined with detailed photography and extensive use of exploded parts views, Clymer manuals are a must-have tool for the do-it-yourselfer.
Notes
- Covers Suzuki 1985-1991 DT2, DT4, DT6, DT8, DT8 Sail, DT9.9, DT9.9 Sail, DT15, DT20, DT25, DT30, DT35, DT40, DT55, DT65, DT75, DT85, DT90, DT100, DT100 Super Four, DT115, DT140, DT150, DT150 Super Six, DT175, DT200, DT200 Exante, DT225 2-stroke outboards.
Features
- Designed to help you take care of your vessel
- Will help you stay on the water longer
- Written by boat repair professionals
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Protection from galvanic corrosion / Propellers / Specifications
CHAPTER TWO / TOOLS AND TECHNIQUES
Safety first / Notes, cautions and warnings / Torque specifications / Test equipment / Service hints / Special tips / Mechanic’s techniques / Specifications
CHAPTER THREE / TROUBLESHOOTING
Operating requirements / Starting system / Lighting system / Charging system / Ignition system / Breaker-point ignition component testing (1985-1989 DT 2) / Transistorized ignition system (1990-on DT 2) / Pointless electronic ignition (PEI) component testing / Integrated circuit (IC) and Micro Link ignition systems / Fuel system (carbureted models) / Engine temperature and overheating / Engine
CHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UP
Lubrication / Storage / Complete submersion / Anti-corrosion maintenance / Galvanic protection and bonding wires / Engine flushing / Tune-up / Specifications
CHAPTER FIVE / TIMING, SYNCHRONIZATION AND ADJUSTMENT
Engine timing and synchronization / Timing adjustment / Throttle adjustment / Throttle valve sensor adjustment / DT 225 EFI / Specifications
CHAPTER SIX / FUEL SYSTEM
Loss of high speed rpm (all DT 15) / Off idle lean conditions (1988 DT 30 and 1989 DT 65) / Fuel pump and filter / Carburetor removal/installation / Carburetor overhaul/adjustment / Throttle plunger carburetor (DT 2) / Centerbowl carburetor (DT 4, DT 6; 1985-1987 DT 8) / Integral fuel pump carburetor (1988-on DT 8; 1985-on DT 9.9, DT 15) / Centerbowl single -throat carburetor (DT 20 through DT 85; DT115, DT140) / Centerbowl dual-throat carburetor (V4 and V6) / Carburetor cleaning and inspection / Reed valve assembly / Fuel tank / Fuel line, connector and primer bulb / Fuel injection system (DT 225 V6) / Specifications
CHAPTER SEVEN / ELECTRICAL SYSTEMS
Electrical connectors / Battery / Lighting system (1985-1986 DT 9.9, DT 15, DT 40) / Battery charging system / Electric starting systems / Starter motor / Magneto breaker point ignition (1985-1989 DT 2) / Breakerless transistorized ignition (1990-on DT 2) / PEI ignition / Integrated circuit (I.C.) ignition system / Micro Link ignition system (V4 and V6) / Ignition coil (all models) / CDI unit (all models) / Specifications
CHAPTER EIGHT / POWER HEAD
Engine serial number / Fasteners and torque / Flywheel / Power head / Specifications
CHAPTER NINE / GEARCASE
Propeller / Water pump / Gearcase / Propeller shaft clutch / Pinion gear depth and forward/reverse gear backlash / Pinion gear adjustment (1986-on DT 115, DT 140; V4 and V6) / Propeller shaft end play (DT 8 through DT 65 models only) / Clutch pushrod dimension / Specifications
CHAPTER TEN / AUTOMATIC REWIND STARTERS
Bendix starter / Overhead starter / Adjustment / Specifications
CHAPTER ELEVEN / POWER TRIM AND TILT SYSTEM
Hydraulic pump / Troubleshooting / Pump oil pressure test / Component replacement / Specifications
CHAPTER TWELVE / OIL INJECTION SYSTEM
System components / Operation / Low oil level warning light and buzzer / Oil flow sensor / Air/oil mixing valve / Oil pump service / Component replacement / Specifications
CHAPTER THIRTEEN / JET DRIVES
Maintenance / Water pump / Jet drive / Bearing housing / Intake housing liner / Specifications
INDEX
WIRING DIAGRAMS
Clymer®, a part of the Haynes Manuals family of brands, is a premier publisher of do-it-yourself service and repair manuals. The Clymer portfolio includes more than 500 manuals covering motorcycles, ATVs, snowmobiles, personal watercraft (PWC), marine engines, tractors, outdoor equipment and small engines. Whether it’s routine maintenance, such as tune-ups and brake service, or more extensive repairs involving engine and transmission disassembly, Clymer manuals, available in both print and online editions, provide comprehensive, reliable information required to perform the job. Accurate, clear and concise text combined with detailed illustration, exploded parts views, and extensive photography make it possible for the novice enthusiast to safely and enjoyably troubleshoot, service and repair their vehicles.