Product Details
Repair Manual (B790) by Clymer®. This Tohatsu marine manual is 344 pages. Clymer Marine manuals are the #1 source for DIY maintenance, troubleshooting and repair. With step-by-step procedures combined with detailed photography and extensive use of exploded parts views, Clymer manuals are a must-have tool for the do-it-yourselfer.
Notes
- Covers Tohatsu 1992-2000 2.5 hp, 3.5 hp, 5 hp, 8 hp, 9.8 hp, 9.9 hp, 15 hp, 18 hp, 25 hp, 30 hp, 40 hp, 50 hp, 60 hp, 70 hp, 80 hp, 90 hp, 115 hp, 120 hp, 140 hp 2-stroke outboards.
Features
- Designed to help you take care of your vessel
- Will help you stay on the water longer
- Written by boat repair professionals
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Protection from galvanic corrosion / Propellers / Specifications
CHAPTER TWO / TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanic's techniques / Specifications
CHAPTER THREE / TROUBLESHOOTING AND TESTING
Test equipment / Troubleshooting preparation / Operating requirements / Starting difficulty / Ignition system testing / Warning system / Starting system / Charging system / Fuses and wire harness / Engine speed limiting system / Trim system / Electrical testing / Engine noises / Cooling system / Gearcase / Specifications
CHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UP
Initial inspection / Propeller / Mounting fasteners / Fuel system / Cooling system / Steering system / Lanyard (stop) switch / After each use / Flush cooling system / Clean engine / Scheduled maintenance / Fuel requirements / Fuel filter service / Engine oil requirements / Removing carbon deposits from the combustion chamber / Sacrificial anodes / Hose and clamp inspection / Thermostat inspection / Gearcase lubricant changing / Gearcase anode inspection / Water pump inspection / Propeller shaft inspection and lubrication / Swivel and tilt tube lubrication / Trim system fluid level check / Starter service / Battery service / Throttle and shift linkage inspection and lubrication / Tune-up / Spark plugs / Carburetor adjustments / Ignition timing / Water test / Submersion / Storage / Specifications
CHAPTER FIVE / SYNCHRONIZATION AND ADJUSTMENT
Fuel system / Ignition timing / Throttle linkage adjustment (all models) / Specifications
CHAPTER SIX / FUEL SYSTEM
Fuel tank / Fuel filter replacement / Primer bulb / Fuel pumps / Carburetor / Specifications
CHAPTER SEVEN / ELECTRICAL AND IGNITION SYSTEM
Battery / Electric starting system / Starter motor / Charging system / Ignition system / Warning system / Specifications
CHAPTER EIGHT / POWER HEAD
Flywheel / Power head / Inspection / Specifications
CHAPTER NINE / GEARCASE AND MIDSECTION
Gearcase operation / Propeller removal and installation / Gearcase removal and installation / Water pump / Gearcase / Inspection / Specifications
CHAPTER TEN / MANUAL REWIND STARTER
Removal, repair and installation / Specifications
CHAPTER ELEVEN / POWER TRIM AND TILT REPAIR
Fluid filling / Air bleeding / Specifications
INDEX
WIRING DIAGRAMS
Clymer®, a part of the Haynes Manuals family of brands, is a premier publisher of do-it-yourself service and repair manuals. The Clymer portfolio includes more than 500 manuals covering motorcycles, ATVs, snowmobiles, personal watercraft (PWC), marine engines, tractors, outdoor equipment and small engines. Whether it’s routine maintenance, such as tune-ups and brake service, or more extensive repairs involving engine and transmission disassembly, Clymer manuals, available in both print and online editions, provide comprehensive, reliable information required to perform the job. Accurate, clear and concise text combined with detailed illustration, exploded parts views, and extensive photography make it possible for the novice enthusiast to safely and enjoyably troubleshoot, service and repair their vehicles.